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Composites Weekly

Composites Weekly is an online podcast published each week by industry expert Jonathan Taylor. Jonathan has served as consultant in the composites industry for over 12 years. He brings you the latest news and information in the world of composites and provides interviews of leading manufacturers and distributors in the industry.
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Now displaying: Category: Composite Manufacturing
Feb 13, 2025

On this episode, Tom Radomski and Mel Clauson of Re:Build Composite Resources join the show to discuss a significant capability expansion with the addition of a state-of-the-art Resin Transfer Molding (RTM) work cell at their South Carolina facility.

This new RTM work cell expands Re:Build Composite Resources’ range of composite technologies to support customers in the growing aerospace and defense industry. 

You can learn more about Re:Build Composite Resources by visiting https://cr.rebuildmanufacturing.com

Jan 15, 2025

On this episode, Phillip Taynton, CEO of Mallinda joins me on the show to discuss their new VHM resin system. This launch follows successful commercial-scale production validation. 

This innovation addresses critical industry challenges, including manufacturing efficiency, waste reduction, and environmental sustainability.

Their  technology enables manufacturers to reprocess scrap material and rejected parts, significantly lowering the overall carbon footprint of their manufacturing processes while maintaining high-performance standards. 

Given the transformative nature of this technology, multiple Fortune Global 500 companies are already collaborating with Mallinda to commercialize VHM resins to their particular requirements.

You can learn more by visiting https://www.mallinda.com

Dec 23, 2024

On this episode, we welcome Dan Neumann of the ACMA back to the podcast to discuss the effect of the incoming administration's policies on composite manufacturers in the US. 

Listeners who want to stay up to date with regulations and other policy concerns, and are not a member of the ACMA can join at https://acmanet.org.

Dec 12, 2024

On this episode, David Stephens of Countervail joins us on the podcast. Countervail is a vibration-canceling technology that significantly improves performance of composite products without compromising structure. The vibration damping is derived from the fiber pattern, which maximizes the vibrational energy dissipation in the surrounding polymeric materials.

Founded in 1970, this composite materials manufacturing company is widely known as an industry leader in designing and developing advanced materials solutions. 

You can learn more by visiting https://countervailproducts.com

 

Nov 21, 2024

On this episode, Maurice Conti joins the podcast to share how companies in our industry should be preparing for AI.  He is among the architects of cutting-edge emerging technologies like Artificial Intelligence, immersive reality (AR/VR/XR), advanced robotics and manufacturing, and technology for sustainability. 

Maurice has worked with Autodesk, NIKE, Tesla, Disney, Mercedes Benz, Airbus, the Navy SEALS, the Government of Japan, and many others, to help build the products and services of the future.

His work focuses on new product/venture ideation, disruptive innovation, moonshot thinking, emerging technology, and the future of work, cities, mobility, and climate. 

Maurice was also the keynote speaker at CAMX 2024 this year. 

Nov 19, 2024

This week, returning guest Andrew Pokelwaldt joined me to discuss challenges and opportunities for composites in the EV Market. 

As the US electric car market faces hurdles from shifting consumer demand and infrastructural challenges, the role of composites is increasingly critical. On this episode, we explore challenges such as charging infrastructure, cost, range anxiety, supply chain issues, and battery technology. 

At the same time, we'll discuss how composites are being used to help manufacturers meet stringent efficiency and sustainability standards while addressing specific pain points like weight reduction, thermal management, and cost control in battery technology and vehicle body design.

Sep 26, 2024

On this episode, David Leach joins us again to share his thoughts on another successful CAMX show. David was awarded the SAMPE "Distinguished Service Award" this year - given to individuals who have significantly contributed to the betterment of society and have made a lasting impact on the organization’s mission.

David will share some highlights of this year's event that stood out to him. 

Sep 18, 2024

On this episode, we'll feature part 2 of our interviews at CAMX 2024 last week in San Diego. 

These interviews include: 

Sep 5, 2024

On this episode, Chris Oberste, Ph.D. joins the podcast to discuss their work in winning
the 2024 Altair Future of Lightweighting Award. This achievement was possible through
their partnership with Braskem and Clemson Composites Center.

You can learn more about their technology by visiting https://weav3d.com

Sep 4, 2024

On this episode, Mirko Mondan, CEO of Dorfner joins the podcast to discuss some significant developments taking place within their company. 

ACS International Products, a leading supplier of raw materials for the cast polymer, solid surface composites, epoxy flooring, and building materials industries, will officially transition to Dorfner USA by the end of this year. This transition marks an important milestone for the company, as Dorfner USA will further expand its’ operations across North America. 

The rebranding will enhance the company's visibility and streamline service offerings to better meet customer needs globally.

You can learn more by visiting https://www.dorfner.com/en

Sep 4, 2024

On this episode, Mark Davidson joins me to talk about RAMPF's Close Contour Technology. Their system uses epoxy and polyurethane pastes and castings to create high-quality models and molds that are close to the final part's shape. The technology has several benefits, including: 

  • Minimal material usage 
  • Minimal production waste 
  • Fast milling
  • Seamless, fine surfaces
  • No bonding lines 

Applications include design and styling models, molds, large-scale modeling, rotor blade, wind turbine, and boat models. You can learn more by visiting www.rampf-group.com

Also, if you're attending CAMX next week, you can find them at booth L31.

Aug 24, 2024

On this episode, Markus Zetterström joins us to discuss their research in developing a multipurpose lightweight material that can carry load, and store electrical energy, all in one. Imagine a carbon fiber composite that doubles as a battery.

Their team at Sinonus has achieved this by utilizing the structural strengths of carbon fibers while simultaneously letting them serve as electrodes in a battery cell. This in combination with a specially developed electrolyte, makes it possible to build lightweight and structurally strong constructions with an integrated electrical storage
capacity.

You can learn more about their work by visiting www.sinonus.com.

Jun 12, 2024

On this episode, Pravin Luthada, CEO of Addcomposites joins me to discuss the new age of AFP (automated fiber placement) technology. Addcomposites aims to become the go-to provider of advanced manufacturing solutions that enable widespread adoption of composites.

Traditional AFP systems are cost prohibitive and difficult to verify at the production floor, but their new technology (AFP-XS) is a plug-and-play system that converts any robot into an AFP system. 

You can learn more by visiting https://www.addcomposites.com/about-us

 

May 7, 2024

On this episode Jesse Henry, CEO of Heartland joins us to share some recent news. Chemovator, the business incubator of BASF, has successfully finalized an investment in their company. Heartland is a material science company that provides manufacturers with a sustainable source of additives like fillers, reinforcements, & mineral extenders to enhance products they already make. They work with local farmers to produce natural fiber materials, enabling manufacturers to create more sustainable products.

With this investment funding, Heartland becomes Chemovator’s first portfolio company in North America. Jesse will be sharing an update on Heartland, and what this investment means for their company moving forward. 

Apr 17, 2024

On this episode, John Schweitzer and Kyle Jordan of the ACMA join me to discuss a couple of topics. John will be discussing the ACMA’s Composites Sustainability Conference coming up June 4-6 in Denver, CO.

You can learn more about this event by visiting https://acma-org.my.site.com/csft24

Kyle Jordan will be giving an update on the CCT Instructor Course that took place earlier this month in Kansas City, and explain what new instructors can do with the designation. 

Mar 29, 2024

On this episode, Blair Robbins joins me on the show to discuss the closure of the Port of Baltimore, and how it might impact supply chains for our industry. 

Blair is a partner in the Transportation and Logistics Group at EisnerAmper, and has nearly 30 years of experience helping companies cope with supply chain issues, and challenges in inventory management due to disruptions from the pandemic to infrastructure damage and natural, disasters, labor shortages, and terrorism. 

You can learn more by visiting https://www.eisneramper.com/transportation-and-logistics

Feb 23, 2024

On this episode Thomas Lepretre, joins me again on the show to highlight JEC World 2024 coming up in less than two weeks.

This huge event brings together not only all major global companies but also innovative startups in the field of composites and advanced materials.

Thomas will be highlighting what attendees can expect on the show floor during the week of March 5-7, as well as some areas of focus at this year's event. 

Feb 19, 2024

This week, Alex Blum, CEO of Applied Bioplastics joins me on the podcast to discuss bio based thermoplastic composites. Applied Bioplastics has developed a unique technology that permanently bonds natural cellulose fibers and polymer to produce durable plastic for manufacturers.

It is the first alternative to be cost-competitive with commodity feedstocks, and requires no changes to standard injection molding equipment. In addition, it utilizes the most available bio-polymer on the planet - cellulose. About 1.5 trillion tons of cellulose is produced annually. 

Feb 15, 2024

On this episode Dan Neumann joins us again to talk about the Composites 2024 Fly-In taking place next week (Feb 26-28) in Washington DC. This event will provide a unique setting to meet with members of Congress and agency leadership to educate them on the valuable capabilities of composite materials.

You can learn more by visiting https://acma-org.my.site.com/flyin2024

Feb 12, 2024

On this episode, Elizabeth Chabe discusses her latest bestselling book The Giant’s Ladder: The Science Professional’s Blueprint for Marketing Success. Her new book is a critical resource for scientists and technology professionals seeking effective marketing strategies to launch their innovations commercially.

This book is a culmination of Chabe’s extensive experience in science marketing, offering a practical guide for the scientist-turned-entrepreneur. The book addresses the gap between scientific innovation and commercial success, providing actionable strategies to navigate the unique challenges of marketing in science and technology sectors.

As the CEO of High Touch Group, Elizabeth has elevated clients in biotech, diagnostics, aerospace, advanced materials, and advanced manufacturing to global prominence. 

Her work has been featured in major publications like The New York Times, Popular Science, and Fast Company. Elizabeth’s expertise offers a powerful blend of tactical skill and market foresight, and her influence is instrumental in shaping scientific product marketing.

You can learn more about Elizabeth, by visiting https://elizabethchabe.com

Feb 6, 2024

On this week's episode, John Kehoe of Boaz Partners joins me again to discuss the work they are doing for companies in the composites and advanced materials industry.

Boaz Partners is a premier recruiting agency that specializes in connecting exceptional talent with leading companies in cutting-edge industries like advanced materials and composites. They understand the unique skills and experiences required in these dynamic industries.

With their extensive network and deep understanding of the market, they’re committed to finding the perfect match for both candidates and companies. 

You can learn more by visiting them at BoazPartners.com/advancedmaterials.

 

Jan 16, 2024

This week, Tyler Alvarado, CEO of Continuous Composites joins me on the show. This company is on a journey to transform manufacturing.

Continuous Composites began with a realization that composites manufacturing was a problem waiting to be solved.

Their vision is to break the mold of additive manufacturing and advance new platforms and processes using composite materials. 

They're developing solutions directly with industry leaders to ensure efficient and effective market entry upon CF3D® commercialization. CF3D® is comprised of hardware, materials, software, and configurable motion platforms to harness the power of composites without the constraints of traditional manufacturing.

You can learn more by visitng https://www.continuouscomposites.com.

You can also follow their LinkedIn page at https://www.linkedin.com/company/continuous-composites

Also, Continuous Composites is hosting a technology tour in Huntsville, AL Tuesday, February 6 8:30am - 2pm CST. You can learn from industry experts about the features, benefits, and applications of Continuous Composites' paradigm shifting technology.

You can learn more by visiting https://www.eventbrite.com/e/continuous-composites-technology-tour-huntsville-alabama-tickets-761379174607

 

 

 

Jan 8, 2024

For our first podcast of 2024, we wanted to start the year with a discussion on innovation. To compete and be profitable in today's marketplace, you need big, creative solutions and you need them now.

On this episode, I share an interview with Dr. Roger Firestein. He is the author of the book Create in a Flash: A Leader’s Recipe for Breakthrough Innovation.

Just as you would follow a recipe to cook a great meal, there is a recipe for creating great ideas, and Roger shares it in his book. He's trained more people to lead the creative process than anyone else in the world. He helped Clorox solve a 77-year-old problem in 15 minutes and helped save General Motors $50,000 per week! 

Create in a Flash is based on Roger's 40 years of helping companies unleash the innovation of their workforce. Roger’s clients include AT&T, SC Johnson, Disney, Hilton, NASA and over 600 other organizations big and small

Roger is a Senior Faculty member at the International Center for Studies in Creativity, and President of Innovation Resources, Inc.

You can learn more about him at https://rogerfirestien.com

Dec 7, 2023

Manufacturers in every sector are incorporating promising new processes and materials into product development and production—which often involve coating, sealing, and bonding. 

Because these molecular interactions are invisible, a host of unseen environmental conditions can compromise surface integrity during production, leading to costly flaws and breakdowns. 

On this episode, Lucas Dillingham of Brighton Science joins the podcast to highlight their company’s technology – a system that allows manufacturers to confidently assess surface readiness for bonding, coating, or sealing at the point of preparation.

More than 20 years ago, Brighton Science began as a development lab for plasma polymerized coatings. 

Through research and development work led by their Chief Scientist and founder Dr. Giles Dillingham, Brighton Science made great strides in the field of material science and adhesives in manufacturing. 

It was during this time that Brighton Science developed the Surface Analyst, the first hand-held contact angle measurement device used in the development of adhesive bonding for the F-35 Joint Strike Fighter program. 

You can learn more about their technology by visiting https://www.brighton-science.com

Nov 9, 2023

This is part 3 of our interviews from CAMX 2023 in Atlanta last week. 

This episode features interviews with Daniel Neumann, Andrew Pokelwaldt and Peter Hedger of the ACMA, as well as companies like Toray Advanced Composites and CEAD

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